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Originally Posted by SERPENT5XX
Gene,
The breaks both occurred on the previously installed conventional direct gas uppers.
If I remember correctly they both occurred while at Mid-South Institute of Self-defense Shooting (MISS). There are several ranges at MISS where the potential to fire many rounds of ammo exists while completing the course of fire. I have also seen several M4's break in comparable ways over the years in Kuwait while doing CQB flat range training. This mostly happened in the summer months due to the ambient air temperature along with the high round count drills. This high rate of fire was often more than the conventional M4 type gas system could endure. (We tried to fix this by going with the heavier profile M4 barrel)
Anyway when you fire a conventional M4 type upper hot gases are funneled from the barrel through the gas tube and into the gas key on the bolt carrier group. This is what causes the gun to cycle. These hot gasses make the bolt and bolt carrier very hot. Heat, or more importantly the constant heating and cooling of metal causes it to fail long before it would if it was not subject to that abusive environment.
Next time you go to the range shoot a couple of mags through your M4, then pull out the bolt carrier group and hold it in your hand....ouch!! Now do it with a piston driven upper. I have fired 3-4 mags as fast as I could pull the trigger on my POF gun and then pulled the bolt carrier out....barely warm. I could hold it to my face. Also there was a significant lack of carbon crud on the POF bolt for the same reason.
This lack of carbon and heat in the POF gun is because the piston system does not spray hot gas directly into the chamber to run the gun.
Are you familiar with the FN FAL? It uses a similar method. I believe that this lack of hot gas being sent directly into the chamber will lead to an extended weapon life as well as added reliability in the piston systems. POF, HK, what ever M4 type weapon with this system will have this benefit inherently due to the system of operation, brand name aside.
I hope this clarifies my post for you.
Thanks,
SERPENT5XX
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Thank you.
Your 100% correct. From a engineering stand point, "HEAT" is the biggest issue and is the reason we manufactured and first displayed our gas piston uppers at the 2004 Shot Show. A weapon system number one priority, must first be RELIABILE.
Here's some spec's / information on our shortest gas piston system.
O.C.C. (Offensive Compact Carbine) SPECIFICATION:
Barrel:
9.25 Heavy contour, Fluted to reduce weight and Heat
4150 Mil-B-1159F Vanadium Alloy (mil-spec, machinegun rated)
Chrome Lined, and Manganese phosphate
5 groove (5R Polygonal), right-handed 1x7 twist, button rifled (Rock Creek Barrel Blank)
Vortec, A2, or Krink Flash hiders
Chamber:
5.56 x 45mm Nato (.223 Cal.)
Method of Operation:
Gas Piston operated, rotating bolt
C.R.O.S. (Corrosion Resistant Operating System)
(Chrome plated: Barrel, Gas Block/Tube, Gas Plug, Gas Piston, Bolt Carrier Assembly)
Bolt & Carrier:
Chrome plated 8620 steel bolt carrier, heat treated / plated per Mil Spec.
Chrome plated steel bolt, heat treated, to Mil-spec
Sights:
Fixed removable A2 front sight assembly
Weight:
Empty 6 3/8 lbs
Length:
Extended - 30.25
Collapsed - 26
Fixed Stubby stock: 26
Upper Receiver:
A3 Flattop, Forged 7075-T6 aircraft aluminum alloy
Hard coat anodized per Mil Spec and Teflon coated black
P4 feed ramp cuts in receiver
Lower Receiver:
Forged 7075-T6 aircraft aluminum alloy
Hard coat anodized per Mil Spec and Teflon coated black
Semi-auto trigger and Full-auto (LEO/Military Only)
Ambi-selector
Stock:
Retractable 6 position stock
Handguards:
Oval carbine length (plastic), w/heat sheilds
Predator tactical rail system
Here are our results when chrono testing our O.C.C. gas piston 9.25" upper.
The barrel used was a Rock Creek 1:7 4150 Vanadium barrel blank. The "5R" should increase
the FPS average to 2400 FPS.
9 ผ POF Chrono Data
Conditions: Sunny Temp 90F
Equipment: CED Millennium Chronograph
9 1/4" w/Vortex
Distance 10ft
Green tip 62gr- 2506,2439,2463,2486,2450 Ave 2468fps
BH 77gr- 2317,2306,2339,2332,2331 Ave 2325fps
9 1/4" w/Krink 7.62 cone
Distance 10ft
Green tip 62gr- 2447,2413,2406,2444,2419 Ave 2425fps
BH 77gr- 2315,2298,2309,2307,2305 Ave 2306fps
We compared our O.C.C. to a RRA 16.5" upper.
Rock River 16.5"
Distance 10ft
Green tip 62gr- 2889,2905,2911,2890,2885 Ave 2896fps
BH 77gr- 2674,2682,2681,2673 Ave 2677fps
Same weight and lenght of MP-5 but alot more PUNCH!
http://www.pof-usa.com/OSC%20WEAPON,...%20Uzi%201.JPG
Our O.C.C. with retractable stock and optional Krink flash hider. (right side view)
http://www.pof-usa.com/DSC01423.JPG
Our O.C.C. with retractable stock and optional Krink flash hider. (left side view)
http://www.pof-usa.com/DSC01417.JPG
Piture of our very simple, hard chrome plated gas piston operating system.
*Notice the flute barrel (to reduce heat and weight), and our barrel nut design which acts like a heat sink also to reduce heat.*
http://www.pof-usa.com/P-416/Gas%20P...0Parts%202.jpg
Our gas piston upper fit on ALL mil-spec lowers. Just specify if you want a semi or full auto carrier. Barrel length's we offer currently are 9.25", 11.5" 14.5", and 16". We try our best to offer the best quailty products at the best value to the customer.
Best regards,
Frank
Patriot Ordnance Factory, Inc. (POF-USA)
www.POF-USA.com
PS: Not sure how to add pic's, but I added the links to the pictures for your review.